Using Dymax SpeedMask, readily available in the UK from adhesives expert Intertronics, has actually made it possible for German airplane engine maker MTU Aero Engines AG to lower its concealing procedure time from 4 hrs to simply 14 mins.
The brand-new high-precision, automated established has actually fulfilled near no resistance in application, while removing a stock of countless silicone and also steel components formerly utilized as masks.
In the past, MTU concealed its components by hand prior to subjecting them to extreme procedures such as thermal finish or shot blasting. This engaged attaching sticky tapes, silicone rings, masks, or steel covers in a procedure that needed both time and also treatment. Nonetheless, expanding need and also progressively complicated forms made it testing for MTU to provide accurate and also cost-efficient short-lived defense for delicate part surface areas.
The group has actually considering that incorporated robot arms with Dymax SpeedMask for a fully-automated, high-precision procedure, in which the fluid SpeedMask is used onto their complex components and after that healed with UV light in secs. As soon as surface area therapy is full, SpeedMask can be eliminated without leaving any kind of deposit. Along with enhancing rate and also decreasing manufacturing prices, the brand-new application method has actually enhanced the sustainability of the procedure by lowering the mistake price to virtually no.
” Despite having one of the most knowledgeable drivers, the hands-on application of concealing tapes, rings and also covers can be tiresome and also labour-intensive,” described Matt Baseley, technological sales exec at Intertronics. “With this frequently comes irregular outcomes that, for important and also complicated components like blisks, can indicate the distinction in between being airworthy or being scrap.
” SpeedMask provides roi primarily with its rate of application and also elimination, and also the truth that rework developing from leak or deposit around tapes isn’t needed,” he included Baseley. “Consequently, it not just conserves work around application and also elimination, however it additionally possibly conserves an entire action in the procedure.
” What MTU have actually created, in between their computerized system and also their selection of product, is actually smart design. It incorporates a number of best-in-class innovations to develop something that will dramatically profit their efficiency for many years ahead. Congratulations to MTU for accomplishing such considerable procedure enhancement.”
Dymax SpeedMask Temporary Covering up UV Materials can change tape, wax, lacquers and also components to supply reputable defense versus the majority of steel ending up handling atmospheres. They can be used and also healed in secs to lower work, remodeling, and also scrap. They are additionally eco- and also worker-friendly, and also very easy to automate.
The attachment of SpeedMask materials both seals and also secures machined, ground, or sleek surface areas throughout toppling, peening, abrading or cleansing procedures. Grinding and also peening masks remove outside damages to sides and also surface areas and also inner dental caries international item particles (FOD). The materials additionally secure dental caries openings and also protect against contamination from acid, alkaline and also layering remedies, along with the particles from air plasma spray, HVOF, peening and also grit blasting.
To attain the tightest resistances in SpeedMask applications, Intertronics advises the preeflow eco-PEN or ecoSPRAY for volumetric dispensing or spray shutoffs. These innovations are extremely repeatable, have a precision of ± 1%, >> 99% of the moment, are thickness independent and also quickly automated.
For additional information see: https://www.intertronics.co.uk/product/speedmask
www.intertronics.co.uk
